How to Handle Battery
CAUTION:
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging a battery.
This also applies to batteries designated as “low maintenance” and “maintenance-free”.


Work Flow
BATTERY DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI
To diagnose and confirm the condition of the battery, use the following special service tools:
NOTE: Refer to the applicable Instruction Manual for proper battery diagnosis procedures.
BATTERY DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI
Checking Electrolyte Level
WARNING: Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touching a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid contacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.
Failure to do this may cause personal injury or damage to clothing or the painted surfaces.

SULFATION

Specific Gravity Check
NOTE: Check the charge condition of the battery. Periodically check the specific gravity of the electrolyte. Keep a close check on charge condition to prevent over-discharge.

Hydrometer Temperature Correction


Charging The Battery
CAUTION:
Charging Rates (Standard Charge)

NOTE: The ammeter reading on your battery charger will automatically decrease as the battery charges. This indicates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps indicated above refer to initial charge rate.
Basic inspection
Inspection and adjustmentHill descent control switch (if so equipped)
Hill descent control switch (if so equipped)
WARNING
Never rely solely on the hill descent
control system to control vehicle speed
when driving on steep downhill grades.
Always drive carefully when using the
hill descent control system and decelerate
the vehic ...
Unit removal and installation
ENGINE ASSEMBLY
Exploded view
Engine mounting insulator (RH)
Upper torque rod (RH)
Engine mounting bracket (RH)
Lower torque rod
Torque rod bracket
Engine mounting insulator (LH)
Removal and installation (FWD)
WARNING:
Situate the vehicl ...
Brake booster
Inspection
Operation
Depress the brake pedal several times at five second intervals with
the engine stopped. Start the engine with the brake pedal fully
depressed. Check that the clearance between brake pedal and dash
lower panel decreases.
NOTE:
A slight impact with a small click may be fe ...