Special service tool
The actual shapes of techmate tools may differ from those of special service tools illustrated here.
| Tool number (techmate no.) Tool name | Description | |
| St33061000
(j-8107-2)
drift a: 38 mm (1.50 In) dia. B: 28.5 Mm (1.122 In) dia. |
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Removing gear ring bearing inner race (transfer case side) |
| Kv381054s0 (j-34286) puller | ![]() |
Removing ring gear shaft oil seal |
| St3127s000 (j-25765-a) preload gauge | ![]() |
Measuring preload torque |
Commercial Service Tool
| Tool name | Description | |
| Power tool | ![]() |
Loosening nuts, screws and bolts |
| Drift a: 52 mm (2.05 in) dia. b: 44 mm (1.73 in) dia. |
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Removing gear ring bearing inner race (transfer cover side) |
| Drift a: 56.5 mm (2.224 in) dia. b: 48 mm (1.89 in) dia. |
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Installing side oil seal (installing transfer case oil seal) |
| Drift a: 44 mm (1.73 in) dia. b: 33 mm (1.3 in) dia. |
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Installing ring gear shaft oil seal |
| Puller | ![]() |
Removing ring gear bearing (left) inner race (transfer case side) |
| Drift a: 70 mm (2.76 in) dia. b: 60 mm (2.36 in) dia. |
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Installing oil seal (installing pinion bearing seal) |
| Drift a: 78 mm (3.07 in) dia. b: 68 mm (2.68 in) dia. |
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Installing side oil seal (installing transfer cover oil seal) |
| Replacer | ![]() |
|
| Drift a: 58 mm (2.28 in) dia. b: 55 mm (2.17 in) dia. |
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Installing ring gear bearing (left) inner race (transfer case side) |
| Drift a: 62 mm (2.44 in) dia . b: 58 mm (2.28 in) dia. |
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Installing ring gear bearing (right) inner race (transfer cover side) |
| Drift a: 73.5 mm (2.894 in) dia. |
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Installing ring gear bearing (left) outer race (transfer case side) |
| Drift a: 87 mm (3.43 in) dia. |
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Installing ring gear bearing (right) outer race (transfer cover side) |
| Drift a: 20 mm (0.79 in) dia. |
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Removing drive pinion |
| Drift a: 50 mm (1.97 in) dia. b: 41 mm (1.61 in) dia. |
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Installing pinion bearing assembly |
| Drift a: 40 mm (1.57 in) dia. b: 25 mm (0.98 in) dia. |
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Installing companion flange |
Precaution
System descriptionSymptom diagnosis
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist
when the noise occurs. Use the Diagnostic
Worksheet during the interview to document the facts and conditions when the
noise occurs and any
custome ...
Preparation
Special Service Tool
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
—
(J-46534)
Trim Tool Set
Removing trim components
...
Precaution
Precaution for supplemental restraint system (srs) "air bag" and "seat
belt
pre-tensioner"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT
PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the
...