DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW CUSTOMER
Interview the customer to obtain as much information as possible about the conditions and environment under which the malfunction occurred.
>> GO TO 2.
2.SYMPTOM CHECK
Verify symptoms.
>> GO TO 3.
3.CHECK FOR DTCS
With CONSULT
Is any DTC detected? YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM DTC DIAGNOSTIC PROCEDURE
Perform the diagnostic procedure for the detected DTC. Refer to HAC-134, "DTC Inspection Priority Chart".
>> GO TO 7.
5.OPERATION CHECK
Perform the operation check. Refer to HAC-148, "Work Procedure".
>> GO TO 6.
6.SYMPTOM DIAGNOSIS
Check the symptom diagnosis table. Refer to HAC-174, "Symptom Table".
>> GO TO 8.
7.VERIFY REPAIR.
With CONSULT
Is any DTC detected? YES >> GO TO 4.
NO >> GO TO 8.
8.PERFORM FINAL OPERATION CHECK
Perform the operation check. Refer to HAC-148, "Work Procedure".
Does it operate normally? YES >> Inspection End.
NO >> GO TO 2.
OPERATION INSPECTION
Work Procedure
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
Check condition : Engine running at normal operating temperature.
Check condition : Blower control dial in OFF position.
Check condition : REC off (LED extinguished).
Check condition : VENT selected (LED illuminated).
Check condition : DEF off (LED extinguished).
OPERATION INSPECTION
1.CHECK BLOWER
Is the test result normal? YES >> GO TO 2.
NO >> Refer to HAC-167, "Diagnosis Procedure".
2.CHECK A/C SWITCH LED
Is the test result normal? YES >> GO TO 3.
NO >> Refer to HAC-166, "FRONT A/C CONTROL : Diagnosis Procedure".
3.CHECK A/C SWITCH
Confirm that the compressor clutch engages (sound or visual inspection).
Is the test result normal? YES >> GO TO 4.
NO >> Refer to HAC-171, "Diagnosis Procedure".
4.CHECK FRONT AIR CONTROL MODE LEDS
), FOOT
(
), B/L
, and VENT
, MAX A/C, and DEF (
).Is the test result normal? YES >> GO TO 5.
NO >> Refer to HAC-166, "FRONT A/C CONTROL : Diagnosis Procedure".
5.CHECK DISCHARGE AIR
), FOOT
(
), B/L
, and VENT
and DEF (
).Is the test result normal? YES >> GO TO 6.
NO >> Refer to HAC-174, "Symptom Table".
6.CHECK REC LED
) and
make sure LED is off.
)
or B/L (
) is selected.
)
switch one time. REC indicator should illuminate.
) switch one
more time. REC indicator should go off.Is the test result normal? YES >> GO TO 7.
NO >> Refer to HAC-166, "FRONT A/C CONTROL : Diagnosis Procedure".
7.CHECK INTAKE DOOR OPERATION
)
switch one time. REC indicator should illuminate.
)
switch one more time. REC indicator should go off.Is the test result normal? YES >> GO TO 8.
NO >> Refer to HAC-157, "Diagnosis Procedure".
8.CHECK TEMPERATURE DECREASE
Is the test result normal? YES >> GO TO 9.
NO >> Refer to HAC-175, "Component Function Check".
9.CHECK TEMPERATURE INCREASE
Is the test result normal? YES >> Inspection End.
NO >> Refer to HAC-177, "Component Function Check".
SYSTEM SETTING
Target Evaporator Temp Upper Limit
DESCRIPTION
Set the target evaporator temperature upper limit.
HOW TO SET
With CONSULT
Perform the “TARGET EVAPORATOR TEMP UPPER LIMIT SETTING” of HVAC work support item.

DOOR MOTOR STARTING POSITION RESET
Description
NOTE: During reset, DEF switch indicator blinks.
Work Procedure
1.PERFORM DOOR MOTOR STARTING POSITION RESET
With CONSULT
>> Inspection End.
Wiring diagram
DTC/circuit diagnosisABC warning lamp
Component Function Check
1.CHECK ABS WARNING LAMP FUNCTION
Check that ABS warning lamp in combination meter turns ON for 1 second after
ignition switch is turned ON.
CAUTION:
Never start the engine.
Is the inspection result normal?
YES >> Inspection End.
NO >> Proceed to BRC-1 ...
Unit disassembly and assembly
TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL
Exploded View
Torque converter
O-ring
Converter housing oil seal
Transaxle assembly
: Always replace after every
disassembly.
: Apply CVT fluid
Disassembly
Remove transaxle assembly. Refer to TM-220, "Removal and Instal ...
C1604 torque sensor
DTC Logic
DTC DETECTION LOGIC
DTC
Display item
Malfunction detected condition
Possible cause
C1604
TORQUE SENSOR
When torque sensor output signal is malfunctioning.
Harness or connector
Torque sensor
EPS control unit
...