Work Flow
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-67, "Diagnostic Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION: Customers are not professional. Never guess easily like “maybe the customer means that...,” or “ maybe the customer mentions this symptom”. >> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-51, "Fail- Safe".
CAUTION: When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM THE SELF-DIAGNOSIS
With CONSULT
CAUTION: Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
Is DTC detected? YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK THE SYMPTOM
With CONSULT
CAUTION: Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
NOTE: If some DTCs are detected at the some time, determine the order for performing the diagnosis based on BRC-54, "DTC Inspection Priority Chart". Is any DTC detected? YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41, "Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART
CAUTION:
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified? YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41, "Intermittent Incident".
7.FINAL CHECK
With CONSULT
Is the symptom reproduced? YES >> GO TO 3.
NO >> Inspection End.
Diagnostic Work Sheet
Description
INTERVIEW SHEET SAMPLE


Basic inspection
Additional service when replacing abs actuator and electric
unit (control unit)Camshaft valve clearance
Camshaft valve clearance
Perform this inspection as follows after removal, installation, or
replacement of the camshaft or any valve
parts, or if there are any unusual engine conditions due to changes in valve
clearance over time (starting,
idling, and/or noise).
Remove the ...
Drive belt
QR25DE engine
Crankshaft pulley
Drive belt automatic tensioner pulley
Water pump pulley
Generator pulley
Air conditioner pulley
WARNINGBe sure the ignition switch is placed in the
OFF or LOCK position before servicing
drive belt. The engine cou ...
Rear disc brake
BRAKE PAD
BRAKE PAD : Inspection
INSPECTION
Check brake pad wear thickness from an inspection hole (A) on cylinder
body. Check using a scale if necessary.
Wear thickness : Refer to BR-55, "Rear Disc Brake".
DISC BRAKE ROTOR
DISC BRAKE ROTOR : Inspection
Appearance
Check surfac ...